table, called as design matrix. After screening the influential variables, experimental
studies deduce the factor levels. These screening designs invariably operate at two
levels, low (1) and high (+1). In the course of employing FbD, QRM can be
coupled up with factor screening to select high-risk CMAs and CPPs. This step is
essential, as improperly selected factor may bring about unjustifiable rise in financial
expenditure and experimental effort.
18.4.3 Step III: DoE-Steered Experimentation and Search
for Optimum Nanoconstructs
Only after suitable prioritization of highly influential input variables, drug delivery
systems are subjected to optimization. DoE trials are performed, as per the chosen
experimental design taking the observed values of various CQAs, for establishing
definitive relationship(s) among factors and responses. Response surface plot is the
graphic presentation of this relationship to help in understanding the effect of each
input variable along with their plausible interaction(s) on the response variable
(Singh et al. 2005b, 2011a). This 3-D response surface plot is constructed between
two independent variables and a CQA, with their respective 2-D slices known as the
contour plots (Bhavsar et al. 2006; Weissman and Anderson 2015). The contour
plots are graphical representations of one independent factor varying versus another,
while the responses and other input factors are maintained as unaltered. For a deeper
insight, Fig. 18.7 is reproduced here as 3-D and the corresponding 2-D contour plot,
portraying the changes in response as the result of factor interactions.
An experimental design is imperative for response surface mapping based on the
desired goals. Several second-order experimental designs, like factorial design (FD),
central
composite
design
(CCD),
D-optimal
mixture
design
(D-OD)
and
Box-Behnken design (BBD) (Fig. 18.6), are the most often employed for optimizing
drug nanoconstructs. This is because of the fact that such designs can very well
analyse various plausible nonlinear responses, interactions and mixture effects
Fig. 18.6 Cubical representation of key experimental designs employed during QbD-enabled
product development
18
QbD-Steered Systematic Development of Drug Delivery Nanoconstructs:. . .
323